Detroit diesel electronic controlled series 60 engines can be equipped with a variety of options designed. Detroit genuine parts demand detroit detroit diesel. Detroit diesel series 60 common problems and failures. Thought i would go ahead and share process for doing a full coolant drain on detroit dd series engine full coolant drain. Detroit series 60 epa07 engine service manual latest. Series 60 2002 engines are equipped with a new compact gear train assembly. The popular detroit series 60 engine was introduced in 1987.
Detroit diesel series 60 parts manual, 178 pages click to download. That engine would have never gone that long without electronics. Once in use, these coolants should be maintained according. It computes fuel timing and fuel quantity based upon predetermined calibration tables in its memory. When the wire is connected to it the check engine light go away but after a lil while when the truck is warmed up the check engine light and engine protect comes on and shuts a down. Detroit series 60 check engine and engine protect shutdown. Detroit diesel series 60 repair manuals and spec sheets. Detroit diesel ddec iv series 60 my2003 egr vehicle interface harness wiring diagram. Detroit diesel ddec iii and iv ecm vehicle and engine. Detroit diesel series 60 operator manual, 156 pages click to download. Installation instructions are available by email from evans cooling systems, inc. Introduced in 1987, the detroit diesel series 60 does well in fueleconomy tests and is considered as one of the most costeffective vehicles of its kind. When you buy a detroit product, youre buying billions of miles of engineering excellence. Detroit series 60 ecm wiring diagram from cooling tower to ecm.
These engines are frequently found in buses, boats, motor homes and trucks. Why is there fuel in your coolant in the engine of a. A dual spinon lube oil filter adaptor assembly with a temperaturesensitive thermatic oil control valve is available on series 60, series 60 coolant flow schematic the pressurized engine coolant is drawn from the lower portion of the radiator by the water pump and is forced. A wiring diagram for the 1999 series 60 detroit diesel engine can be found in its maintenance manual. Series 60 coolant flow schematic without comments the pressurized engine coolant is drawn from the lower portion of the radiator by the water pump and is forced. Detroit diesel 60 series spec sheet collection, 6 pages click to download. Detroit diesel series 60 jake brake installation, 20 pages. Cooling system detroit diesel troubleshooting diagrams. The sensor probe supplied by the vehicle, vessel or equipment manufacturer is mounted in the top tank or overfill tank.
Series 60 egr detroit diesel engine troubleshooting. At coolant temperatures below approximately 86 89 c 186 193 f for vehicle, industrial, and keelcooled marine engines or 69 73 c 156 163 f for heat exchangercooled marine engines, the thermostat valves remain closed and block the flow of coolant from the engine to the radiator or heat exchanger. Every new series 60 engine is covered by the following standard warranty. So the part where i add my coolant there is a low coolant sensor. Detroit diesel series 60 engine fitzgerald glider kits. In 1993, it was popular on many usa buses in the 11. Location of engine coolant sensores on series 60 detroit.
For ddec ii the sensor module is mounted on the vehicle. Your browser does not currently recognize any of the video formats. Check out 41 detroit series 60 water pump parts for sale. See figure series 60 ddec v egr engine harness for the engine harness and see figure ddec v vehicle interface harness for the vehicle interface harness. How to bleed fuel system series 60 detroit answers. All engines in this series have an eight digit engine model number that begins with 606, such as 6067sk60.
At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. The flagship detroit dd15 is the perfect longhaul, heavyduty diesel engine. We carry a variety of detroit service manuals for mbe 900, mbe 4000, series 40, 50, 53, 60, dd, dd15, dd16, ddec control system and more. The pressurized engine coolant is drawn from the lower portion of the radiator by the water pump and is forced through the oil cooler and into the cylinder block. Page 35 exhaust gas enters the egr cooler at high temperatures and is cooled by the engine coolant system to increase the density of. Detroit diesel series 60 ecm pins, detroit series 60 ecm wiring diagram, detroit diesel cooling diagram 8 2, for detroit 60 engine. Fitzgerald has over 20 years experience building gliders and over time we have used our experience to offer you a. Detroit diesel series 60 spec sheet, 2 pages click to download. Heavy duty coolant tubes, reservoir caps, tanks, sensors.
How to increase horsepower on a detroit diesel series 60 it. Service kit r23529490 permits conversion of a detroit diesel series 60. Fuel is delivered to the cylinders by the euis, which are camdriven to provide the mechanical input. Im not totally familiar with detroit, but i think a shop thats equipped for it can press them in. To meet the demand for a new type of engine that would help usher turbodiesels into this millennium, detroit diesel a subsidiary of chrysler ag introduced the series 60 as. Our detailed service manuals, shop manuals, troubleshooting manuals and wiring diagrams are a must for any diesel mechanic. This electronically controlled engine has a favorable history, shared between all three versions, and despite having been out of production for years now, it remains a popular choice for many. The sixcylinder engine already produces 425 horsepower but a few. Because detroit genuine parts are made specifically for your detroit product, there is no making it fit or this will do. The first series 60 engine was made in 1987, the year before detroit diesel corporation was officially born. The detroit diesel series 60 is an inlinesix 4 stroke diesel engine produced since 1987. How to increase horsepower on a detroit diesel series 60. Detroit diesel engine initial fill coolants listed in table 1 are the approved and preferred coolants for each engine series. Given the demand for more fuel efficient vehicles in the 1980s, the series 60 quickly became a popular engine.
As the coolant temperature rises above 86 89 c 186 193 f for vehicle, industrial, and keelcooled marine engines or 69 73 c. The serial number will be similar to 6r123456, and will always contain a 6r. Detroit diesel series 60 service manual pdf download. Left the original 3406es and ddec 92 series as the 3116 cat and 60 series detroits came out, the n14 cummins was just coming out. Detroit diesel 60 series coolant level module ddc 23515238. This configuration does not utilize any mechanical connection between the throttle pedal and engine, relying instead on the trucks computer to modulate air delivery by demand. Why is there fuel in your coolant in the engine of a detroit. Detroit 60 series full service, diy step by step guide oil. Instant digital download only no printed copy or cdrom media. The series 60 was one of the first in the industry to be offered with a drivebywire system. This section details the proper formulation of these coolants.
Oct 20, 2016 detroit 60 series full service, diy step by step guide oil, oil filter, fuel filter change duration. Ddec 3 and ddec 4 engine computers engine control modules, ecms are used with detroit diesel series 50, 60 and 6v92 engines. Series 60 engine cooling fa n the engine cooling fa n can be mounted at the front of the engin e and is belt driven from the crankshaft. A cooling system with shorter fanon times for increased fuel efficiency.
Series 60 water pump mounting the centrifugaltype water pump circulates the engine coolant through the cooling system. Excessive amounts of chemicals in the engine coolant can cause a geltype or crystalline deposit that reduces heat transfer and coolant flow. Mtu detroit diesel 400 outer drive, west detroit, michigan 482394001, usa. At that time, it differed from most onhighway engines by using an. It usually has 3 wires, and sometimes can be buried in the harness, so you may have to look under wiring harnesses in that area to find. I owned a 98 chevy with the vortec 350 that ran 425k without any issues until a bonehead ran it out of coolant and broke it. Tools were and still are expensive, i was mainly working for independent garages and lease companies that required we had our own tooling supplying little to make the day better. The coolant level sensor cls is a twopiece sensor for ddec ii, and a single sensor for ddec iiiiv. During this period, all of the coolant in the system is recirculated through the engine and is directed back to the suction side of the water pump via a bypass tube.
The centrifugaltype water pump circulates the engine coolant through the cylinder block, cylinder head, radiator and the oil cooler. Detroit diesel series 60 online alphabetical parts catalog. Problems with series 60 detroit diesel engine it still runs. Vih design the vih 30pin connector is designed to accept 18 gage 0. The engines differ because detroit diesel works with the builder of the vehicle to configure the engine to the builders application. If you need assistance making your selection, please use our quote request form. Do u have a wiring diagram temperature sensor on a justanswer. Dec 05, 2017 this is how we service a detroit 60 series engine. Detroit diesel ddec iv series 60 my2003 egr engine sensor harness wiring diagram. Fault codes for detroit diesel series 5060 engines. We offer a huge inventory of detroit diesel parts and subassemblies. The sixcylinder engine already produces 425 horsepower but a few simple modifications can increase that even further. I understand that this is probably caused by injector cups failing.
Fitzgerald glider kits has taken this already outstanding engine and improved on its durability and fuel mileage. Not fit series 60 engines having a pn 23527830 cts. Series 60 coolant flow schematic without comments the pressurized engine coolant is drawn from the lower portion of the radiator by the water pump and is forced through the oil cooler and into the cylinder block. We help you find the heavy duty truck parts that you need. Online parts catalog for detroit diesel 60 series engines. Mar 23, 2012 hardware conversion kit on 19911993 series 60. With detroit genuine parts, you know youre getting a new or remanufactured part that fits your exact engine, axles or transmission. Codes 43, 44,45,51 and 53 are critical codes and if they are shown. Detroit diesel maintenance products are recommended for use in detroit diesel series 60 engines notice. We offer a large assortment of detroit diesel series 60 cooling system components, including fresh water pumps, water pump repair kits, and thermostats. Detroit diesel 60 egr series technician manual pdf download. Proper cooling is essential to both performance and life of the operating temperature max. For classic 2cycle engines series 53, 71, 92, 149, visit the mtu detroit diesel 2cycle website. Engine series coolant fill option product 40, 50, 55, 60.
I truly appreciate each view that i get on each and every video. Ddec iiiiv detroit diesel series 60 engines equipped with ddec iii or ddec iv electronic control systems are identified by a k in the sixth position of the model number. Detroit diesel has released a new compact gear train assembly for the series 60 2002 engine. The engine harness, is controller area network can based and will be used for proprietary communications such as multiecu applications and ddc factory programming. Page 9 introduction the series 60 egr technicians guide is intended to be used by a qualified service technician familiar with detroit diesel electronically controlled ddec diesel engines and to provide a better understanding of the egr system to improve the diagnosing of a series 60 egr system. Almost by definition, truckers have always been practically obsessed with engine reliability fuel mileage. Series 60 schematic air flow diagram the turbocharger is mounted on the exhaust outlet flange of the engine exhaust manifold.
Coolant tubes are subjected to constant punishment and harsh engine conditions so it is very. Evans pn rp2c70dd30530 rpsc70dd30530 a solderin resistorpac for the series 60 engine if the coolant temperature sensor is pn 23527830. Series 60 cooling system components detroit diesel. Detroit diesel ddec iii and iv ecm vehicle and engine connectors.
Asked in volume, detroit how many gallons of antifreeze are in a detroit diesel 60 series. This inline, 4cycle, 6cylinder diesel engine uses the innovative ddec electronic fuel control system to provide engine management reports, answering the high demand for a fuelefficient heavyduty engine. This service manual contains clear and accurate repair and overhaul specifications and procedures for detroit diesel series 60 14. Why is there fuel in your coolant in the engine of a detroit diesel 60 series.
Location of engine coolant sensores on series 60 detroit fixya. Detroit diesel and 60 series are registered trademarks of detroit diesel, inc. The series 60 was designed to be a more fuel efficient option for the heavyduty market. Series 60 lubrication system schematic detroit diesel. Detroit diesel 60 egr series technician manual pdf. This is in a 2016 freightliner glider kit by ervin.
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